视觉检查与协作机器人在树脂涂装生产线上的应用

天津科技 ›› 2023, Vol. 50 ›› Issue (7): 91-94.

视觉检查与协作机器人在树脂涂装生产线上的应用

王柯, 秦跃, 夏研, 耿俊勇, 徐达

一汽丰田汽车有限公司天津 300457

收稿日期:2023-07-03 出版日期:2023-07-25 发布日期:2023-12-28

Applied Research of Visual Inspection and Collaborative Robot in Resin Coating Production Line

WANG Ke, QIN Yue, XIA Yan, GENG Junyong, XU Da

FAW Toyota Motor Co.,Ltd.,Tianjin 300457,China

Received:2023-07-03 Online:2023-07-25 Published:2023-12-28

摘要/Abstract

摘要： 阐述了视觉检查和协作机器人的特点,并通过视觉检查实验验证了树脂涂装件的检测精度、通过协作机器人模拟软件验证了树脂涂装件的搬运方式。结合树脂涂装生产线的工艺流程和布局,对视觉检查和协作机器人的应用进行了研究,并结合丰田生产方式对人工检查作业、视觉检查作业、协作机器人作业重新优化分配,配合丰田生产指示系统和移动机器人AMR实现了递减2人工的应用成果,为树脂涂装领域的视觉检查和协作机器人综合应用提升生产效率提供了实例。

关键词: 视觉检查, 协作机器人, 树脂涂装, 丰田生产方式, 生产效率

Abstract: The characteristics of visual inspection and collaborative robot are described. The detection accuracy of resin coated parts is verified through visual inspection experiments,and the handling mode of resin coated parts is verified through collaborative robot simulation software. Combined with the process flow and layout of resin coating production line,the application of visual inspection and collaborative robot is studied. The allocation of manual inspection,visual inspection and collaborative robot operations is re-optimized based on Toyota production system. Toyota production instruction system and mobile robot AMR are used to achieve the application effect of decreasing two people,providing an example for the comprehensive application of visual inspection and collaborative robots in the resin coating field to improve production efficiency.

Key words: visual inspection, collaborative robot, resin coating, Toyota production system, production efficiency

中图分类号:

TP29

王柯, 秦跃, 夏研, 耿俊勇, 徐达. 视觉检查与协作机器人在树脂涂装生产线上的应用[J]. 天津科技, 2023, 50(7): 91-94.

WANG Ke, QIN Yue, XIA Yan, GENG Junyong, XU Da. Applied Research of Visual Inspection and Collaborative Robot in Resin Coating Production Line[J]. TIANJIN SCIENCE & TECHNOLOGY, 2023, 50(7): 91-94.