天津科技 ›› 2023, Vol. 50 ›› Issue (7): 27-30.

• 基础研究 • 上一篇    下一篇

一种降低漆渣产出的方案研究

刘璐   

  1. 一汽丰田汽车有限公司泰达工厂 天津 300457
  • 收稿日期:2023-07-03 出版日期:2023-07-25 发布日期:2023-12-28

Applied Research of a Comprehensive Scheme for Reducing Paint Slag Output

LIU Lu   

  1. Taida Plant,FAW Toyota Motor Co.,Ltd.,Tianjin 300457,China
  • Received:2023-07-03 Online:2023-07-25 Published:2023-12-28

摘要: 涂装车间喷涂产生的过喷漆经过絮凝剂处理形成漆渣,其含水率高达80%~95%,在作为危险废弃物处理时,其中大部分是废水,由此造成了生产成本的上升。通过分步方式递减漆渣中游离水分,研究出一套综合处理降低漆渣产出量的方案。首先,通过自动刮板除渣设备,实现漆渣的稳定产出;其次,利用简易吊起沥水装置,在重力和挤压力的双重作用下,经过12 h的沥水,漆渣含水率降低至55%左右;最后,将吊起沥水后的漆渣分散于多孔不锈钢托盘上,置于热泵密闭低温干燥设备内部,梯度升温,设定温度上限50 ℃,经过12 h循环热风烘干,漆渣含水率可降至20%以下。经过上述综合处理,可使漆渣产生量降低约60%。

关键词: 危险废弃物, 漆渣, 含水率, 吊起沥水, 热泵密闭低温干燥设备

Abstract: The overspray generated by spraying in the painting workshop is treated with a flocculant to form paint slag,which has a moisture content of up to 80% to 95%. When treated as hazardous waste,most of it is wastewater,resulting in an increase in production costs. This article studies a comprehensive scheme to reduce the output of paint slag by gradually reducing the free moisture in the paint slag. Firstly,stable output of paint slag is achieved through automatic scraper slag removal equipment;Next,using a simple lifting drainage device,under the dual effects of gravity and squeezing pressure,after 12 hours of drainage,the moisture content of the paint slag is reduced to about 55%;Finally,the paint slag after being lifted and drained is dispersed on a porous stainless steel tray,placed inside a heat pump sealed low-temperature drying equipment,with a gradient temperature rise of up to 50 ℃. After 12 hours of circulating hot air drying,the moisture content of the paint slag is reduced to below 20%. After comprehensive treatment,the output of paint slag has been reduced by about 60%.

Key words: hazardous waste, paint slag, moisture content, lifting drainage, heat pump sealed low-temperature drying equipment

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